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东海裸眼完井多功能一体化管柱探索及应用

Exploration and application of multi-functional integrated tubing string for open-hole completion in East China Sea

  • 摘要: 海上一口裸眼井完井通常包含打孔管柱、刮管洗井、上部套管TCP(tubing conveyed perforation)射孔、再次刮管洗井、下生产管柱等作业内容,完井周期较长,完井费用较高。为此,通过集成优化组合可旋转刮管器、射孔枪、打孔管、生产管柱等工具,探索形成了下部管柱和刮管洗井一体化技术、射孔和刮管洗井一体化技术、射孔和生产联作一体化技术,一趟钻实现多种功能。重点开展了水力学模拟、管柱安全校核、工艺流程优化和一体化管柱结构适应性分析,现场应用表明,三种多功能一体化管柱结构合理,性能可靠,施工程序安全规范,相比常规两趟式作业方案平均每口井节约1 d以上完井工期。该技术降本增效成效显著,具备良好的实际应用价值。

     

    Abstract: The completion of a open-hole well on offshore usually involves operations such as running perforated tubing, scraping and washing the well, upper casing TCP (tubing conveyed perforation), re-scraping and washing the well, and running production tubing string. The completion cycle is long and the completion cost is high. For this reason, by integrating and optimizing the combination of rotatable scraper, perforating gun, perforating tube, production string and other tools, the formation of integrated technologies for lower string and casing scraping & well circulation, perforation and casing scraping & well circulation, perforation and production linkage have been explored, and multiple functions in one drill have been achieved. Emphasis was placed on hydraulic simulation, column safety verification, process optimization, and adaptability analysis of the integrated column structure. Field applications demonstrate that the three types of multifunctional integrated pipe-column structures are rationally designed, reliable in performance, and comply with safe and standardized construction procedures. Compared with the conventional two-run operation, it saves an average completion time of more than one day per well. This technology is effective at reducing costs and increasing efficiency, and it has good practical value.

     

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