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海洋平台大尺寸双层套管射孔工艺研究与应用

Research and application of large-size dual-casing perforation technology for offshore platforms

  • 摘要: 随着我国近海浅层油气藏的不断发现以及老井改造需求日益增长,部分储层被封固于9-5/8″与13-3/8″双层套管重叠段内,传统单层射孔技术难以实现地层有效沟通。针对该问题,文章系统开展了双层套管射孔可行性研究,利用ANSYS/LS-DYNA软件建立多介质耦合动力学模型,模拟聚能射流穿越内层套管、水泥环及外层套管的动力学过程,结合全尺寸地面模拟试验验证穿孔,最终在X井的DST1测试过程中实施现场应用。结果表明:在相同射孔弹条件下,相较于单层射孔工况,双层套管条件下的穿透深度下降达31%,平均外层套管成孔孔径缩小至5.88 mm;但试验与现场作业均实现了内外套管完全贯通,成功获取地层气样及可靠地层参数。研究表明,通过优选超深穿透型射孔弹,优化相位布置与装药结构,双层套管射孔技术具备良好的工程可行性。该成果可为深水高温高压气田开发、回注井建设及复杂结构井完井提供关键技术支撑。

     

    Abstract: With the continuous discovery of shallow offshore oil and gas reservoirs and increasing demands for old well stimulation, certain pay zones are sealed within the overlapping section of 9⅝″ and 13⅜″ dual casings, making traditional perforation techniques ineffective in establishing communication with the formation. This paper presents a systematic feasibility study on dual-casing perforation technology. A multi-medium coupled dynamic model was established using ANSYS/LS-DYNA to simluate the dynamic process of shaped charge jets penetrating through inner casing, cement sheath, and outer casing. Full-scale surface simulation tests were conducted to verify penetration performance, culminating in successful field application in the DST1 test of Well X. Results show that under identical charge conditions, compared to single-casing perforation, penetration depth decreases by up to 31% in dual-casing scenarios, while the average hole diameter in the outer casing reduces to 5.88 mm. Nevertheless, both laboratory tests and field operations achieved complete penetration of both casing layers, yielding high-quality gas samples and reliable formation data. The study demonstrates that with optimized ultra-deep penetration charges, phase arrangement, and charge structure, dual-casing perforation is technically viable and the result provides critical technical support for deepwater high-temperature high-pressure (HTHP) gas field development, reinjection well construction, and completion of complex structure wells.

     

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