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电磁加热技术在聚驱集油管线的应用及效果分析

Application and effect analysis of electromagnetic heating technology in polymer flooding oil gathering pipelines

  • 摘要: 油田老区聚驱井数增多,由于采出液含聚合物,其黏度和密度高于水驱原油,导致集油管线回压升、易堵塞。目前只能靠热洗车冲洗管线,然而这种方法既影响产量,又耗人力成本,经济效益差。为解决这一问题,通过实验模拟聚驱井现场流体工况,测试不同磁场频率、加热温度下管线内流体黏度变化与回压数据,实验表明当磁场频率为20 000 Hz,管道加热温度为40 ℃时,原油黏度最低,管道压力为0.017 MPa。此时,管道内流体黏度小,流动性好,不会造成管线堵塞。实验结果证实,电磁加热技术可有效降低含聚合物原油黏度,进而显著降低集油管线回压。为验证技术实用性,选取典型井进行现场应用,并与传统热洗车冲洗效果对比。结果表明,采用电磁加热技术无需中断采油作业,回压控制效果稳定,进一步明确其现场可行性。电磁加热技术为解决聚驱井集油管线回压难题提供了高效、经济的新路径,为老区聚驱开发提供有效保障。

     

    Abstract: With the increasing number of polymer flooding wells in mature oilfield blocks, the produced fluid contains polymers, resulting in higher viscosity and density than those of water-flooded crude oil. This has led to increased back pressure and frequent blockages in oil gathering pipelines. At present, the on-site solution to pipeline blockages has relied mainly on hot washing trucks. However, this method not only causes production losses, but also requires substantial labor input, leading to poor economic benefits. To address this technical bottleneck, the research conducted targeted experiments simulating the actual fluid working conditions of polymer flooding wells. The experiments focused on testing the fluid viscosity changes and back pressure data in pipelines under different combinations of magnetic field frequencies and heating temperatures. The experimental results showed that when the magnetic field frequency was set at 20 000 Hz and the pipeline heating temperature was controlled at 40 ℃, the crude oil viscosity dropped to the minimum value, with the corresponding pipeline pressure 0.017 MPa. Under this operating condition, the fluid in the pipeline has a low viscosity and good fluidity, fundamentally avoiding the problem of pipeline blockage. It's verified that electromagnetic heating technology can effectively reduce the viscosity of polymer-containing crude oil and significantly reduce the back pressure of oil gathering pipelines. To verify the on-site applicability of the technology typical polymer flooding wells were for field application tests and a comparative analysis with the flushing effect of traditional hot washing trucks was conducted. The field application results indicate that the electromagnetic heating technology does not require the interruption of oil production operations during implementation, and it has a stable control effect on pipeline back pressure, further confirming its on-site promotion value. Electromagnetic heating technology provides an efficient and economical new approach to solving the problems of high back pressure and frequent blockages in oil gathering pipelines of polymer flooding wells, which provides effective support for development of polymer flooding in mature blocks.

     

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