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基于ROV的水下化学药剂注入计量阀更换技术研究与应用

Research and application of ROV-based subsea chemical injection metering valve replacement

  • 摘要: 为解决南海某水下生产系统化学药剂注入计量阀(CIMV, chemical injection metering valve)更换作业所面临的高扭矩操作难题,专门设计了一种遥控水下机器人(ROV, remotely operated vehicle)友好式水下增矩工具,该工具采用行星齿轮传动机构,能够将输入扭矩放大2.7倍,并配套低扭矩限制工具(TLLTT, torque limited low torque tool),将输出扭矩精准限制在合理范围内,其结构设计简洁,便于ROV机械手操作。通过优化ROV作业流程,成功完成了高扭矩CIMV的水下更换。此外,创新性地采用水下工具篮将CIMV运输至海底,显著降低了作业风险,同时大幅提高了作业效率。该增矩工具与配套作业模式为CIMV更换提供了创新技术方案,有效解决了ROV机械手扭矩不足的问题,为类似水下设施的阀门安装与拆卸提供了技术参考,具有较高的工程应用价值,并对未来水下生产系统的安全运维有重要指导意义。

     

    Abstract: To address the challenge of high-torque operations encountered during the replacement of chemical injection metering valve (CIMV) in a subsea production system in South China Sea, this paper presents the design of a ROV-compatible subsea torque-amplifying tool. Utilizing a planetary gear transmission mechanism, this tool amplifies the input torque by a factor of 2.7. It is equipped with a torque limited low torque tool (TLLTT) to precisely restrict the output torque within a reasonable range. The tool features a concise structural design, facilitating easy operation by ROV manipulators. By optimizing the ROV operational procedures, the subsea replacement of the high-torque CIMV was successfully completed. Additionally, an innovative approach involving a subsea basket was employed to transport the CIMV to the seabed, significantly reducing operational risks while substantially improving operational efficiency. This torque-amplifying tool and its associated operational methodology provide an innovative technical solution for CIMV replacement, and effectively overcome the insufficient torque capacity of ROV manipulators. It offers valuable technical reference for valve installation and removal in similar subsea facilities, and demonstrate significant engineering application value. Furthermore, it provides important guidance for the future safe operation and maintenance of subsea production systems.

     

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