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水下防喷器SPM阀结构分析及现场应用实例

Structure analysis and field application of SPM valve in subsea blowout preventer

  • 摘要: 半潜式钻井平台正常钻井作业期间,防喷器安装在海底井口头上。防喷器的主要功能依靠地面控制系统、液压传输系统以及海底控制阀组(控制盒)共同完成。蓝/黄控制盒为防喷器水下控制系统两个互为备用的控制盒。该控制盒主要由HKR(液控调压)阀、SPM(液控两位两通)阀、管线及接头等组成。目前该控制系统SPM阀数量多,维修成本高,为减少SPM阀故障率,降低维修成本,非常有必要实现SPM阀的国产化生产。该文通过对SPM控制阀的结构、功能等进行对比分析,指出两种SPM阀的应用场景、优缺点、故障点,并对弹簧复位型SPM阀提出针对性的维保措施、国产化注意事项,从而促进并完成SPM阀的国产化。

     

    Abstract: Blowout preventer (BOP) is installed on subsea wellhead during the normal drilling operation of the semi-submersible drilling platform. Main functions of BOP are achieved by the integrated operation of the surface control system, hydraulic transmission system and subsea control valve manifolds (control boxes). The blue/yellow box control units serve as mutual backups. Each unit is composed of HKR (hydraulic pressure regulating) valve, SPM (hydraulic control two-position two-way) valve, hydraulic pipe and joint. Currently, the control system uses a large number of SPM valves, resulting in high maintenance costs. In order to reduce failure rate and maintenance cost of SPM valve, it is essential to realize the localization of these valves. This paper analyzes the structure and function of two types of SPM valves, and presents their application scenarios, advantages, disadvantages, failure points and proposes targeted maintenance methods and localization considerations for the spring-reset SPM valve. The conclusions of this study contribute to promoting and ultimately completing the localization of SPM valves.

     

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