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涠西南油田易垮塌地层钻井设计优化技术研究与应用

Research and application of drilling design optimization technology for easily collapsed formations in Weixi'nan Oilfield

  • 摘要: 涠西南油田南块低渗-特低渗储层资源丰富,但地处复杂地质区域,易垮塌,易漏失,开发难度大。为降低成本、提高钻井效率与安全性,开展了易垮塌地层钻井设计优化研究。基于地层特性,通过井壁稳定性分析,优化井身结构,将常规311.2 mm与215.9 mm井眼合并为“二合一”311.2 mm井眼;研发应用纳米级封堵剂油基钻井液,增强封堵与护壁性能;设计新型荆棘齿PDC钻头,提升攻击性与适应性;结合轨迹优化与水力模拟,控制井斜在45°以内以降低坍塌风险。现场应用表明,“二合一”结构单井节省215.9 mm井段及177.8 mm尾管作业,节约工期约5天;311.2 mm井眼机械钻速提高11%~28%;纳米钻井液摩阻因数仅0.3,起钻效率达250 m/h,井壁稳定无掉块;TH、SH井均实现超配产100%。该技术体系在涠西南易垮塌地层中成效显著,为类似复杂条件钻井提供了可推广的实践经验。

     

    Abstract: The southern block of Weixi'nan Oilfield has abundant low and ultra-low permeability reservoir resources. However, it is located in a complex geological area that is prone to collapse and leakage, making development difficult. In order to reduce costs, improve drilling efficiency and safety, research has been conducted on optimizing drilling design for collapse-prone formations. Based on formation characteristics, the wellbore stability analysis was conducted to optimize the wellbore structure, and the conventional 311.2 mm and 215.9 mm borehole sections were merged into a "two-in-one" 311.2 mm borehole. A nano-scale plugging agent oil-based drilling fluid was developed and applied to enhance plugging and wellbore protection performance. A new type of thorny-tooth PDC bit was designed to improve aggressiveness and adaptability. Combined with trajectory optimization and hydraulic simulation, the well inclination was controlled within 45° to reduce collapse risk. Onsite application shows that the "two-in-one" structure saves 215.9 mm borehole section and the corresponding 177.8 mm liner operation per well, reducing the construction period by approximately 5 days. The rate of penetration (ROP) in the 311.2 mm wellbore increased by 11%~28%. The friction coefficient of the nano drilling fluid is only 0.3, the drilling efficiency reaches 250 m/h, and the wellbore remained stable without falling blocks. Wells TH and SH both achieved production exceeding 100% of the allocated target. This technology system has achieved significant results in the collapse-prone formations in the Weixi'nan Oilfield, providing transferable practical experience for drilling under similar complex conditions.

     

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