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鄂北致密砂岩气压裂返排液重复利用技术

Technology for reusing fracturing flowback fluids in tight gas sandstone reservoirs in Northern Ordos

  • 摘要: 针对鄂尔多斯盆地北部大牛地和杭锦旗区块致密气井体积压裂用水量大、返排液处理量大、处理成本高等问题,该文分析了上述区块致密砂岩气井压裂返排液对重复配置压裂液性能的影响。结果表明:压裂返排液中悬浮物会污染储层,而且总矿化度影响压裂液的表观黏度。高价金属阳离子严重影响复配压裂液的表观黏度、高温剪切黏度和起黏速率,氯离子对设备管线有较大的腐蚀作用。为此,制定了“气浮除油+混凝沉淀+污泥脱水+过滤杀菌”的处理工艺,通过“耐盐压裂液低砂比携砂+清水压裂液高砂比携砂”、“耐盐压裂液前置造缝+清水压裂液携砂”两种模式实施21口井,重复利用压裂返排液配液5.24×104 m3,节约成本649万元,该研究成果可为压裂返排液重复利用提供借鉴。

     

    Abstract: Aiming at the problems such as large water consumption in volume fracturing of tight gas wells, large volume of flowback fluid to be treated, and high treatment cost in Daniudi and Hangjinqi blocks in Northern Ordos Basin, this paper analyzes the influence of fracturing flowback fluid from tight sandstone gas wells in these blocks on the performance of reconfigured fracturing fluid. The results show that the suspended solids in the fracturing flowback fluid will contaminate the reservoir, and total salinity affects the apparent viscosity of fracturing fluid. High-valence metal cations seriously affect the apparent viscosity, high-temperature shear viscosity and viscosity build-up rate of the compound fracturing fluid, while chloride ions have a strong corrosive effect on equipment pipelines. Therefore, a treatment process of "air flotation for oil removal + coagulation sedimentation + sludge dewatering + filtration and sterilization" has been developed. By implementing two modes: "salt-resistant fracturing fluid for sand carrying with low sand ratio + clear water fracturing fluid for sand carrying with high sand ratio" and "salt-resistant fracturing fluid for pre-fracture creation + clear water fracturing fluid for sand carrying" in 21 wells, 52,400 cubic meters of fracturing flowback fluid has been reused for fluid preparation, saving cost of 6.49 million yuan. This study can provide a reference for the reuse of fracturing flowback fluid.

     

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