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海上平台原油应急外输流程改造方案与应用

Transformation scheme and application of emergency crude oil offloading process for offshore platform

  • 摘要: 为解决海上平台原油外输泵返修期间,单台外输泵出现故障影响平台生产时率和原油连续外输的问题,综合分析平台流程和设备特点,对照相关设备参数及处理能力,利用平台上的井口服务泵、生产分离器、闭排罐、闭排泵入口滤器和采油树等流程,成功改造一套原油应急外输流程。通过原油外输泵PSV(pressure safety valve)旁通流程将生产分离器的原油排至闭排罐,从闭排泵入口滤器后端新增临时管线引入井口服务泵,再通过泵出口至采油树流程实现外输,在现场成功投用并取得良好成效。此项改造充分利用平台现有流程和设备,可自主开展改造施工,具有改造时间短、实用性强、安全性高和推广价值优等特点,可以保证平台原油外输泵故障后的应急外输要求,保证平台生产时率和原油连续外输。

     

    Abstract: In order to solve the problem that the failure of a single export pump affects the platform production rate and the continuous export of crude oil during the repair of the platform offshore crude oil export pump. By comprehensively analyzing the characteristics of the processes and equipment of the platform, comparing relevant equipment parameters and processing capabilities, a set of crude oil emergency export processes was successfully reformed using the wellhead service pump, production separator, closed drain tank (CDT), closed drain pump suction strainer, and Christmas tree. Through the PSV (pressure safety valve) bypass process of the crude oil export pump, the crude oil from the production separator is discharged into the closed drain tank. A new temporary pipeline is added from the rear end of the closed drain pump suction strainer to the wellhead service pump, and then the export is realized through the pump outlet to the Christmas tree process. It has been successfully put into use on site and achieved good results. This transformation makes full use of the existing processes and equipment of the platform, and the transformation construction can be carried out independently. It has the advantages of short transformation time, strong practicality, high safety and excellent promotion value. It ensures the emergency export requirements after the failure of the crude oil export pump, as well as the production rate and continuous export of crude oil.

     

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